rFlex® Recycled Plastics

Advanced Plastics, Engineered from Waste

rFlex is our proprietary recycled plastic resin made from mixed post-consumer soft plastics and recovered materials, helping businesses reduce their environmental footprint while creating durable, high-quality products.

About rFlex®

rFlex® is a recycled plastic material developed by Close the Loop (CtL) which can be supplied to manufacturers of plastic items such as pallets, crates, trolleys, baskets and tubs. Any plastic products that are injection, rotational or extrusion moulded can utilise rFlex®.


Close the Loop work to tailor rFlex® to adhere to specific manufacturer requirements, in order to gain equal performance compared to the virgin plastic it replaces.

Close the Loop manufacturers rFlex® as a part of their Zero Waste to Landfill Brand Promise- none of the conforming items that Close the Loop accept through any of their collection programs (including cartridge recycling , cosmetics recycling, and soft plastics recycling) are sent to landfill.

Key Features of rFlex®

100% recycled content, primarily post-consumer materials

Diverts complex waste streams from landfill

High durability, impact resistance, and UV/weather stability

Designed for consistent color and strength performance across production batches

Designed for low-maintenance and high-performance applications

Made in Australia from Australian post-consumer and post-industrial waste

Suitable for multiple moulding processes

What It's Made From

rFlex® is made from predominantly soft plastic packaging, sourced from a mix of post- consumer and pre-consumer soft plastics. Packaging films, pouches, bags, shrink wrap, and even bubble wrap can be used to make rFlex®, which is supplied to end users in pellet form in bags of 700kg or 1000kg.rFlex® is formulated from a blend of:

  • Soft plastic packaging
  • Post-consumer and post-industrial plastic streams


This mix enables rFlex® to replace virgin plastics in demanding real-world applications, building strength and consistency from materials that would otherwise go to landfill.

Post-consumer and post-industrial plastic streams

Soft plastic packaging

“The only way we’ll build resilient supply chains is for everyone from consumers, brands, transport, manufacturers and industry to put aside our bias toward recycled plastics and understand that if we want to reach global greenhouse emissions targets or National Waste Policy targets, we need to replace virgin plastic with recycled plastic as a priority.”

Steve Morriss, Head of Circularity at Close the Loop

Applications

rFlex® is already being used to manufacture:

Shipping pallets and crates
Infrastructure and road-safety products (e.g., wheel stops, barriers)
Coles “Supercart” trolleys (20 % rFlex® content)
Emerging applications in street furniture and architectural panels
Rigid plastic components for construction and industrial us
SEE CASE STUDIES

Industries We Support

Construction and civil infrastructure

Transport and logistics

Sustainability & circular-economy projects

Local governments and councils

Emerging applications in outdoor and street furniture manufacturing

What Makes rFlex® a Game Changer?

rFlex® is more than just recycled plastic, it’s a breakthrough in transforming hard-to-recycle waste into high-performance, versatile materials.

Transformation of Challenging Soft Plastics

rFlex® is made from soft plastics that typically have no end-of-life solution, including mixed post-consumer and post-industrial films, bags, shrink wrap, and other flexible materials. These plastics are often contaminated with:

  • Organic residue
  • Inks and adhesives
  • Multi-layer compositions


rFlex® gives these “unwanted” materials a second life, diverting them from landfill and turning them into valuable, usable plastic resin.

Innovative Recycling Process

Close the Loop has developed and perfected a proprietary recycling process that:

  • Handles mixed and contaminated plastic waste streams
  • Produces a consistent, high-quality resin
  • Keeps materials in circulation for longer, a key principle of the circular economy

Versatile Applications in Manufacturing

Each rFlex® batch can be custom-formulated during production to match a manufacturer’s needs, offering:

  • High durability and resistance to weather
  • Compatibility with multiple moulding techniques (injection, extrusion, compression)
  • Reliable performance across a wide range of industries


Advancing Circular Economy Practices

By using rFlex®, manufacturers:

  • Reduce the demand for virgin plastics
  • Lower their carbon footprint
  • Support ESG, EPR, and Net Zero initiatives
  • Actively contribute to closing the loop on complex plastic waste


rFlex® In Action: Coles Supercart Shopping Trolley

Close the Loop collaborated with Coles and ISP in Melbourne to create a fleet of Supercart shopping trolleys using 20% rFlex®. These trolleys are featured in a number of Coles stores as part of their Together to Zero sustainability initiative.

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